RUNNINGALUMINUM

Resources

Notes for buyers of machined aluminium.

Short, practical reads from our engineering desk — how to call out tolerances, pick a surface treatment and get a drawing quoted — so your next RFQ lands right the first time.

Tolerance stack-up: every part passes, the assembly fails

Published 2026-09-24

Tolerance stack-up: every part passes, the assembly fails

Every part passes inspection yet the assembly will not go together. How to trace the tolerance chain, pick worst-case or statistical, and shorten it.

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Surface roughness Ra: when it is worth specifying

Published 2026-09-17

Surface roughness Ra: when it is worth specifying

Which faces of a machined aluminium part deserve an Ra callout, which only add cost, and how to write it so the first article can actually be checked.

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Deburring aluminium parts: what the edge note means

Published 2026-09-10

Deburring aluminium parts: what the edge note means

Deburr all edges is not a specification. How to state edge condition on a machined aluminium drawing so it gets quoted, made and inspected the same way.

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Choosing datums on a machined aluminium drawing

Published 2026-09-03

Choosing datums on a machined aluminium drawing

Datums are not where you measure from — they are what the part sits on. How to choose them, why the A|B|C order matters, and what a bad datum costs.

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Threads in aluminium: tap, form tap, or insert?

Published 2026-08-27

Threads in aluminium: tap, form tap, or insert?

A thread tightened once at assembly and one opened for service every season are not the same feature. How to choose, and what your drawing still needs.

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Thin-wall aluminium parts: what the drawing must say

Published 2026-08-20

Thin-wall aluminium parts: what the drawing must say

A bore that is round under clamps and oval once released is a fixturing problem, not a machine problem. Four notes that keep it off your parts.

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What to check on a first article inspection report

Published 2026-08-13

What to check on a first article inspection report

How to read an FAI report in the right order — datums, critical dimensions, material, finish, threads and fit — and when to send it back unsigned.

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Tolerancing CNC-machined aluminium parts

Published 2026-07-23

Tolerancing CNC-machined aluminium parts

Which dimensions deserve their own ± and which belong to a general tolerance — and why extruded sections and machined features differ.

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What to Include in a Drawing for Machined Aluminium Extrusions

Published 2026-10-21

What to Include in a Drawing for Machined Aluminium Extrusions

Prepare the extrusion section, finished-part drawing, datums, finish, inspection and packing requirements for a machining quotation.

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Anodize or powder coat? Choosing a finish

Published 2026-07-23

Anodize or powder coat? Choosing a finish

Five axes to weigh — film build, appearance, exposure, fits, process order — plus why threads get masked and why heat sinks so often run black anodize.

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Got a drawing waiting to be quoted?

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